Up to 0%
Higher units per hour
Solutions by function
Production
Keep production ready, stable and on plan.
Production falls behind when plans, materials, tools, settings, inspections and handovers are not ready at the right moment. Aivhy connects production workflows with live machine data, so teams can see what is ready, what is behind and what needs action.
Up to 0%
First-pass yield
Up to 0%
Lower energy consumption
Reference outcomes from individual World Economic Forum Global Lighthouse sites. Results depend on the site, process and scope.
Connected production
Where production needs control
Explore the eight connected stages. Each stage shows one example of where work can break down, how Aivhy can help and what can change in practice. They are a selection from many practical ways Aivhy can improve your production process. Use the button below to discuss the priorities in your operation.
Aivhy connects the information already available in ERP, planning tools, machines, line signals, operator input, inspection results and warehouse tasks. BOS provides the shared operational layer. BAS adds guided workflows where work still relies on calls, whiteboards, spreadsheets or paper.
Production results
What connected production makes possible
Real-time visibility.
See machine status, order progress, WIP and quality while production is running.
Higher productivity.
Act earlier on missing readiness, stops, slow cycles and blocked output.
Better quality.
Connect process conditions, operator checks, inspection and rework to the production record.
Lower costs.
Make downtime, scrap, rework, energy loss and waiting time measurable.
Complete traceability.
Keep the order, material, machine, settings, inspections and finished goods connected.
Machine performance data
See how each machine is performing
Depending on the machine and available connection, Aivhy can make relevant production and condition data visible in real time.
OEE
Modes and statuses: automatic, manual, fault and reduced speed
Machine positioning
Machine logs
Loaded programme or recipe
Authorised machine commands
Running hours and cycle counters
Temperature, energy use and vibration
Sub-cycle durations
Available data and control depend on the machine, controller, access rights and agreed scope.
Continuous improvement
Turn production data into continuous improvement
Connect real-time production data with daily management. Identify losses, investigate root causes and track improvement actions across output, downtime, quality, changeovers and maintenance.
PDCAGemba WalksKaizenOEERoot Cause AnalysisLean Six SigmaSMEDTPM
Production priorities
The issues that create hidden loss
Readiness that is missing one small but critical item
A production order is not ready because the main material exists. The correct tool, approved settings, packaging, labels, inspection equipment, operator skills and line-side quantity must also be ready. Aivhy turns these conditions into a controlled digital start check.
Downtime with no reason or owner
Machine integration detects stops and micro-stops automatically. Operators add the missing context, such as no material, changeover, breakdown, quality hold or blocked output. Aivhy shows the impact on target and routes the follow-up to the responsible team.
Rework that becomes hidden WIP
A failed product must remain visible until it is repaired and approved, returned to an earlier process, downgraded or scrapped. A controlled second-pass workflow prevents unapproved products from mixing with good output.
The operation in practice
From line readiness to stable output
Production only stays on plan when readiness, execution, quality and handover are clear at every stage.
Production flow control
Clear line status, material supply and WIP help teams act before output falls behind plan.
End-of-line release
Machine signals, operator checks and inspection results turn deviations into the next required action.
Start where production loses time
You do not need to replace the systems already in place. Start with one production issue — readiness, changeover, downtime, output versus target, inspection or rework — and connect the missing workflow around it.